15. Appropriate recording of usage of both DO and pH probes is
highly recommended as each sterilization could impact their
performances.
16. During the first check of the pH, the probe signal value could
be off, this is because the probe is in air and not in media.
17. In case of magnetically driven systems, be careful with regard to
the speed and the strength of the magnet as decoupling can
occur.
18. The topic of gas transfer in bioreactors has been extensively
studied and is highly complex, in particular when it comes to
adjustment between scales. The values provided in Table 1 can
only serve as a starting point and will certainly need adaption
for a particular cell line and equipment.
19. DO setpoints can be reached by letting cells consume oxygen
present in the media or by sparging nitrogen in the media. A
constant air flow through the sparger usually helps the control
of DO percentage at the beginning of the process.
20. If extended storage of media before addition is required, pay
attention to the significant light sensitivity of many cell culture
media and limit exposure to temperatures above 2–8 C as
much as possible. Depending on the volume of media and
mixing time of the system, equilibration time could last from
1 h to multiple hours. An equilibration period of more than
1 day could also help to detect a potential contamination
before the inoculation.
21. When using CO2 (typically 5–8%) during the equilibration
step, this needs to be taken into account for the calibration of
the DO probe, resulting in an initial calibration value of
92–95%.
22. Careful manipulation of the inoculum is critical as cells are
quite sensitive to shear stress. Also, during the transfer cells
are not well oxygenated and the temperature is difficult to
maintain. This step should be performed as quickly as possible.
If the transfer is performed using a peristaltic pump, the liquid
flow must be low in order not to damage cells.
23. The initial seeding cell density as well as split ratio have a
substantial impact on the performance of the culture and
have received increased attention especially in the context of
process intensification [26]. This topic is furthermore compli-
cated by the fact that equipment availability will have a strong
impact on potential initial cell densities and state of the inocu-
lum (amount of fresh media, DO), especially at larger scales. As
with many setpoints, performing a round of experiments in a
less resource intensive format like shake flask to assess general
trends is highly advisable.
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